Gusset pouches are flexible packaging extended to the side or the bottom of the bag to increase the volume and strength of the structure. Side gusset pouches are commonly used for coffee, tea, and snacks to create more volume, maximising the pouch’s storage capacity. It also allows the bag and product to be displayed vertically and horizontally on the shelf without too much space.

Bottom gusset pouches are classified into three types: the round bottom, K-seal bottom and plow bottom gusset pouches, each with various fitting requirements. The round bottom gusset packs products weighing less than 500 grams, whereas the K-seal and Plow bottom supports products weighing more than 500 grams. Plow bottom pouches are typically used for flour and sugars. 

Find out more about gusset pouches here.

  • Higher volume capacity than usual packaging solutions
  • Available as “Side Gusset Pouch” or “Bottom Gusset Pouch”
  • Oxygen & moisture resistant
  • Leak-proof

Application

Film Structure

Bag Style

Bag Size

Printing

Frozen Mango

PAA/LLDPE

Standing Pouch with Zipper

220 x 250 + 55

8 colours + varnish

Banana Dessert Microwavable/Self-Venting Seal

PA/LLDPE

3 Side Seal

130 x 170

10 colours

Frozen Fried Chicken

PET/VM-PET/LLDPE

3 Side Seal with Zipper

190 x 250

8 colours

Frozen Chicken

PET/PA/LLDPE

3 Side Seal

160 x 170

10 colours

Teabag

OPP/VM-PET/LLDPE

3 Side Seal

65 x 75

4 colours

Retort Pasta Sauce

PET/PA/AL/RCPP

Standing Pouch

120 x 180 + 35

8 colours

Retort Tuna

PET/AL/PA/RCPP

3 Side Seal

200 x 300

8 colours

Retort Sweet Corn (microwavable)

Barrier PET/PA/RCPP

3 Side Seal

130 x 300

No printing

Retort Stew Microwavable/Self-Venting Seal

Barrier PET/PA/RCPP

Standing Pouch

130 x 150 x 35

3 colours