What is Bentonite/Activated Clay?
What is Bentonite/Activated Clay?
Activated clay, or bentonite, is an absorbent aluminum phyllosilicate clay; a large portion of which is made up of the element montmorillonite.
This is a widely used natural desiccant mostly used for the protection of industrial packaging.
The dehydrated clay desiccant is in the form of granules that are slightly coarse when compared to silica gel and are inserted and used in the same sachet as that of the standard material.
Due to high efficient dehydrating qualities and the value of money, clay is an excellent alternative to silica gel in all general packaging applications.
If you ever open a bentonite clay desiccant sachet, you will find very fine brown, grey powder. This powder can be abrasive which makes it unideal for use for packaging of highly sensitive equipment like cameras, video cameras, binoculars, microscopes, or other delicate materials.
You might be thinking that if the name is “activated clay” it means that the clay undergoes some chemical processing. But the clay or bentonite does not undergo any chemical substance during the processing stage.
The process of manufacturing of bentonite is:
- It is extracted in the quarry.
- The bentonite is then crushed to form finer granules of it.
- It is heated in an oven to remove any traces of moisture present inside of it.
- Then the product is packaged in packets of various sizes and shipped.
The absorption capacity of activated clay desiccant is nearly identical to that of silica gel, but since bentonite is a direct natural compound that does not undergo any chemical processes, the adsorption capacity varies from batch to batch.
Due to this reason, the bentonite packages are varied according to their absorption capacity which is identified in dehydrating units instead of their weights.
According to the NFH technical standards, one dehydrating unit is the quantity of clay necessary to absorb 6 grams of water vapor under 40% relative humidity and 23°C temperature conditions.
Types of Bentonite:
1. Sodium Bentonite
Sodium bentonite expands when it absorbs moisture. Because of its colloidal properties, it is widely used to drill mud and oil gas wells and boreholes for applications like a geotechnical and environmental investigation.
The property of expansion also makes the sodium bentonite a great sealant, since it provides qualities like self-sealing and low permeability barrier.
It is mostly used to line the base of landfills.
Due to various surface modifications of sodium bentonite, there is an improvement in the rheological or sealing performance of it in the geoenvironmental applications. For example, the addition of polymers.
2. Calcium Bentonite
Calcium bentonite is widely used as an absorbent of ions in a solution. Additionally, fats and oil can also be absorbed. It is one of the most active ingredients of fuller’s earth, which is probably the earliest industrial cleaning agent.
Calcium bentonite can be converted to sodium bentonite with the help of the ion exchange procedure.
3. Potassium Bentonite
Potassium bentonite is also known as potash bentonite or K-bentonite.
It is a potassium-rich illicit clay formed due to changes in the molecular structure of volcanic ash.
Applications of Activated Clay:
Bentonite is used for decolorization of various minerals, vegetables, and animal oils.
It is also used for clarifying fluids like wine, liquor, cider, beer, mead, and vinegar.
● Drilling Mud:
The main application of activated clay is for drilling mud binder and as a groundwater barrier. Since the year 1990, almost 50% of bentonite in the United States is used for drilling mud.
It is used in drilling fluids to cool and lubricate the cutting tools, to remove cuttings, and to prevent any possible blowouts in the machinery.
At high concentrations, the bentonite suspension starts taking the form of a gel. So, it is a common component of drilling mud, by preventing the formation of mud cake.
Bentonite has been most widely used as a foundry-sand bond in iron and steel foundries.
Sodium bentonite is mostly used for larger castings that use dry molds whereas calcium bentonite is useful for the smaller castings that use “green” or wet molds.
It is also used as a binding agent in the steel industry for iron ore pellets. In a small percentage, it has been used as an ingredient in commercial and homemade clay bodies and ceramic glazes.
It increases the plasticity of the clay body and decreases settling in the glaze which makes both the components easier to use.
The self stickiness property of bentonite makes it easy to be modeled into any shape or form.
Activated clay has a property to absorb a large number of protein molecules from liquids or simply water.
As a result of this property, bentonite is uniquely useful in the process of winemaking, as it removes the excessive amount of protein from white wines.
If bentonite desiccant was not used in this procedure, after exposure to a particular temperature, the clear white wine might’ve turned into a hazy white or cloudy white color.
It also reduces the time required for the process of clarification of white and red wine.
It is also used in various pet care items to absorb odors.
Additionally, it can be used to absorb oil and grease.
Bentonite is used as the base of many dermatologic formulas.
Granular bentonite is used to fabricate and study battlefield wounds. It is also sold online and in various retail outlets for a variety of indicating applications.
● As a Desiccant:
Bentonite is also used as a desiccant due to its absorbing properties. These desiccants are used to protect the pharmaceutical, nutraceutical, and diagnostic products from degradation due to moisture and for extending their shelf life.
In many common packages, activated clay provides a higher absorption capacity than silica gel.
It complies with FDA for contact with food and drugs.
● Emergency Applications:
Bentonite is used in industry and emergency applications as a chemical absorbent and as a container sealer.
To know more about the activated clay desiccants you can contact us.