OpsWatch is a vibration data logger designed to track and manage vibrations in industrial operations, providing accurate and reliable data in real-time. By monitoring the vibrations of assets such as motors, pumps, and machinery, OpsWatch helps detect anomalies and early warning signs of equipment failure. Take preventive measures, scheduled maintenance, and avoid costly downtime.

Real-time Vibration Monitoring

Vibration monitoring is a vital component of machine maintenance and monitoring programs. OpsWatch allows the monitoring of equipment at premises or during transportation, providing early alerts and live streaming data to the central operational unit via a web-hosted platform using Wi-Fi.

With its real-time vibration monitoring capabilities, OpsWatch instantly visualizes and identifies changes in equipment performance due to low-frequency levels. The data recorder also provides monitoring and alerts whenever vibrations exceed the specified range. Maintenance professionals can identify and address equipment failure before it happens. Prevent unexpected breakdowns and mitigate various other failures.

Advanced Analytics and Customizable Alerts

The data logger has a compact and rugged design, making it easy to install on any machine or equipment. Equipped with high-precision sensors, it captures and analyzes vibration data across a wide frequency range. With a sampling rate ranging between 1,000 and 5,000 times per second, OpsWatch delivers accurate results. It operates within a temperature range of -22°F to 185°F and can record vibrations as low as 1Hz. The device seamlessly connects to a cloud-based platform, providing access to data anywhere.

The OpsWatch web portal offers a user-friendly interface, allowing you to monitor real-time vibration readings, view historical data, and generate comprehensive reports. The platform utilizes advanced analytics and customizable alerts to ensure you are promptly notified of abnormal vibration patterns, empowering you to take proactive action. OpsWatch suits various sectors, including manufacturing, energy, oil and gas, and transportation.

  • Records peak X, Y, Z RMS vibration values and impacts
  • User-defined alarm levels for vibration and impact
  • Access to information and programmable thresholds from any web-enabled device
  • Alert users to inspect equipment for potential damage
  • Alarms cleared only after being acknowledged in the system
  • Detects impacts and vibrations to allow fast corrective action
  • Real-time vibration monitoring to enhance preventative maintenance plans
  • Identifies mishandling during transit
  • Full accelerometer streaming available for post-processing data
  • An intrinsically safe version of OpsWatch (EX) is available

OpsWatch

  • Enclosure Rating: IP67
  • Case Material: Aluminium
  • Drop Test Survival: 1m
  • Flash Memory: 8192 kilobytes
  • Battery Life: Up to 12 months
  • Sampling Rate: 1000-5000 samples per second
  • Scale Factor Accuracy at 5G: ± 2%
  • Additional Error Other Ranges: ± 2%
  • Acceleration Range: ± 1G to ± 200G
  • Cut-off Frequency Options (Programmable): 10Hz, 40Hz, 50Hz, 90Hz, 120Hz, 250Hz and 500Hz
  • Wake-up, Warning, and Alarm Threshold (% of Range): 5 – 95%
  • Wake-up Time: 0.25ms
OpsWatch Unit
  • Operating Temperature Range: -40°C to 85°C
  • Size: 100mm x 110mm x 40 mm
  • Weight: 1180 grams
  • Power Source: 2 x 3.6V lithium thionyl chloride; 2.2 Ah
  • External Power Source Voltage: 6 – 30V
  • External Power Source Average Current: @ 28V (Normal): 35mA, @ 28V (Clearing or downloading): 50mA
OpsWatch Ex
  • Operating Temperature Range: -40°C to 60°C
  • Size: 150 mm x 110 mm x 39 mm
  • Weight: 544 grams
  • External Power: Ui = 28V, li =100mA, Pi = 1.2W, Ci = 0, Li = 0

Applications

  • Aggregate Material Equipment
  • Construction Sites
  • Conveyor Belt Driver Systems
  • Cooling Towers
  • Energy and Utility Equipment
  • Facilities Management
  • Fin Fans
  • Hydraulic Fracking
  • Industrial Combustion Gas Engines
  • Industrial Pumps
  • Iron & Steel Manufacturing
  • Mining
  • Offshore Drilling (top drives)
  • Onshore Drilling (top drives)
  • Pipe Vibration
  • Pulp and Paper
  • Rotary Screw Compressors
  • Transportation and Logistics
  • Wastewater Treatment Plants

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